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Concrete Structures Recovery Project

Full Engineering carried out in 2017 two projects of recovery of concrete structures in port areas for a mining client.

These structures were degrading due to the maritime environment which is very aggressive. Our team devised solutions to recover the damaged areas without the need for operational shutdowns, which gave the client the peace of mind to continue operating normally. The solutions provided involved choosing the best recovery technique, the step-by-step recovery and the suggestion to execute the services.

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Operational Improvement Project, Coal Mill Conveyor

Full Engineering has designed for a large mining and lime manufacturing company an improvement project in the coal transport system from the storage area to the kiln. This project brought to the company a large reduction in maintenance costs and eliminated waste of material.

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Commercial construction projects

Full Engineering has designed for the construction of its region projects of business buildings and buildings for large department stores. These projects involved foundations, concrete and metallic structures, water, sewage and electrical.

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Basic and detailed design of belt conveyors

Full Engineering developed in 2017 the basic and detailed design of more than 70 belt conveyors for a multinational supplier of industrial equipment. These equipments will attend a new fertilizer plant in Minas Gerais. Project that brought a huge challenge to the Full Engineering team because the basic design of all the transporters was accomplished in only 45 days and the project detailed in 75 days. This has proven the tuning of our team always working to meet the deadlines of our customers.

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Boiler for the manufacture of the Tower of Cyclones

One of the great works already developed by Full, was the detailing of boiler for the manufacture of the tower of cyclones of a cement industry. Several employees are involved and are committed to carrying out a project totally error free and in record time of project.

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Boiler for Patio Machines

A boiler project for the patio machinery of an African mining company was developed for a multinational equipment supplier. A very challenging and highly professional project, undergoing rigorous inspections of our client who appointed the project coordinator of Germany to follow the development of the project. The equipment consisted of an ore recovery and we carried out a parameterized project, where the structure can be used in several different machines, changing only some input data in the program, which automatically adapts the structure to another type of machine . 3D modeling of all structure and detailing in English using European standards for manufacturing in Europe was done.

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Air Conditioning System for Electric Rooms

A project of great importance was developed for a Brazilian cement industry. The project consisted of all the architecture and study of the environment for the electric rooms of the industry.

Important for the good operation of the plant, in the electric rooms are all the equipment that controls the automation, the operative machines and all the operation of the industry. So the air system is crucial to maintaining a controlled environment, free of heat and humidity for better performance of these equipments.

With the challenge in hand, Full sought the best professional in the market to develop a partnership, and hired a great engineer with extensive experience in electrical for industry.

Our partner did all the sizing and we did all the infrastructure, piping, lighting architecture, preparation for installation of equipment, positioning of appliances, exhaust fans, blowers. All the study of the environment.

It was a very fast project that lasted approximately 20 days, more than left marked in the history of Full by the complexity and success of the solutions developed.

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Silo reengineering

One of the great differentials of Full Engenharia – segment of the Group – is to offer our clients solutions in consultancy, with favorable cost and benefit. The control of expenses within companies, mainly industrial, is fundamental for business continuity. Full Engineering believes that a well-designed engineering study saves a lot of project execution time, as we will show in this cost reduction case.

Our team was asked to have a Silos Reengineering project. Our client expected a clinker and homogenization silo structure project that at the time of construction would have a reasonable cost. They had already done this project with another company, but they believed that the weight of the metal structure was exceeding what was necessary and that, in executing the project, it would raise higher expenses.

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Bases and Foundations Project for Belt Conveyors

Full Engineering carried out in 2016 the project of bases and foundations for 29 conveyors of belts and 20 transfer houses for the expansion of a cement factory in Minas Gerais.

 

This project was carried out by subcontracting a construction company that carried out the work. Full Engineering takes great pride in this project which has brought to its client a very large quantitative reduction compared to the budgeted quantity. In total, 216 bases and foundations were calculated and detailed:

 

  • Reduction of 21% of the concrete volume planned;
  • Reduction in 31% of the area as planned;
  • 82% reduction in estimated cutting length